Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Composition of Production Line

A standard UV food sterilization production line integrates the following key components: UV-C lamp arrays (housed in stainless steel modules), a power supply and control cabinet, a conveyor system (belt or roller), protective safety enclosures with interlock systems, a ventilation or cooling unit, and a sensor monitoring system. The modular design allows for a customizable layout, length, and configuration to fit seamlessly into existing processing lines.

Product Description

This UV sterilization equipment utilizes germicidal ultraviolet-C (UV-C) light to effectively inactivate pathogens, bacteria, viruses, and molds on food surfaces, packaging materials, and processing equipment. It is engineered for the food industry to extend shelf life and enhance safety without the use of chemicals or heat, preserving product quality. The system offers customizable irradiation intensity and exposure time to suit different food types and throughput requirements.

Technical Parameters

Application

This equipment is designed for diverse food industry applications:

• Food Surface Treatment: Sterilization of fruits, vegetables, meats, cheeses, and baked goods.

• Liquid Sterilization: Treatment of water, juices, brines, and syrups in transparent or thin-film flow chambers.

• Packaging Material Decontamination: Sterilizing bottles, jars, lids, trays, and films before filling.

• Processing Environment: Air and surface sterilization in critical zones. Applications are customizable based on specific microbial reduction goals.

Customization

We offer extensive customizable solutions to meet precise operational needs:

• Tunnel Configuration: Length, number of UV modules, and conveyor type (mesh, belt, roller) are customizable.

• UV Dosage Control: Adjustable lamp intensity and conveyor speed for different product sensitivities.

• Integration Features: Customizable interfaces (I/O, PLC communication) for seamless line integration.

• Specialized Designs: Development of systems for unique products or non-standard packaging.

Feature

• Chemical-Free & Non-Thermal: Ensures food safety without altering taste, texture, or nutritional value.

• High Germicidal Efficiency: Effective against a broad spectrum of microorganisms at the DNA level.

• Energy-Efficient Operation: Modern electronic ballasts and reflective chamber design optimize energy use.

• Robust & Hygienic Construction: Fully stainless steel housing, easy to clean and maintain.

• Intelligent Monitoring: Real-time UV intensity monitoring and data logging for HACCP compliance. Systems are customizable for automated reporting.

Support and Services

• Installation & Validation: Professional installation, operational training, and performance validation (microbial reduction tests).

• Warranty: Comprehensive warranty on lamps and machinery. Extended warranty options available.

• Maintenance Plans: Scheduled maintenance and lamp replacement services.

• Technical Support: Lifelong access to technical support and spare parts for your customizable configuration.

Packing and Shipping

• Packing: Equipment is securely packaged in weatherproof wooden crates with internal cushioning.

• Shipping: Shipped worldwide via sea or air freight. Shipping terms (Incoterms) and logistics are customizable to client requirements. All necessary documentation is provided.

FAQ

1. Q: Is UV light safe for food?
   A: Yes. UV-C light is a non-ionizing radiation, recognized as a safe and effective surface treatment for many foods by regulatory bodies like the FDA. The process leaves no residue.

2. Q: What is the sterilization effectiveness?
   A: Effectiveness depends on the applied UV dose. A properly customized system can achieve 3-log to 5-log (99.9% to 99.999%) reduction of target microorganisms.

3. Q: Can it be integrated into my current production line?
   A: Absolutely. Our systems are designed for integration. We offer customizable conveyor heights, widths, and control interfaces to connect with your existing equipment.

4. Q: How often do UV lamps need replacement?
   A: Germicidal UV lamps typically have a service life of 8,000 to 12,000 hours. The control system often includes lamp life monitoring. Replacement schedules can be part of a customized service plan.

5. Q: Are there any safety precautions?
   A: The equipment is fully enclosed with safety interlocks that shut off UV lamps if accessed. It is designed to prevent any UV leakage, ensuring operator safety. Safety features can be customized to meet local regulations.